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Tray Denesters

Intermittent Pick and Place

The MGS range of intermittent vacuum feeders is suitable for pharmaceutical and food applications and consists of more than 20 models with feed systems for everything from specialised tray denesting applications for severe wash down environments, to high speed multi head pick and place feeding.

The MGS vacuum fed tray de-nesting range handles trays for bakery, confectionery, meat, and ready meal markets. Operating at speeds of over 100 trays/minute, the denesters feature PIAB or Gast vacuum feeding systems, no tool changeover, quick change vacuum heads, downstream surge controls and low level magazine sensors.

Each machine is purpose built and the range of machines are ideally suited to denesting a wide range of substrates including:

  • Rigid Plastic Barrier trays
  • Foam Cell Barrier trays.
  • Food Grade Pet clamshell trays
  • Ovenable board
  • Pulp Board Trays
  • And many others

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Speed Disp Tray Denester

The NEW JKT Speed Disp tray denester is specially developed to handle closely stacked trays in a variety of shapes at high speeds of to 120 trays p/minute depending on the tray design. Available for full wash down/high care factories, the compact Speed Disp can be provided as a stand alone a machine on a stainless steel stand, or it can be fully integrated into many different types of filling, lid sealing and flowrapping machines.

Marty Rodgers, managing director, Packaging Automation explained, "Most traditional machines on the market require a stack of trays with minimum space of 5mm between the trays. The Speed-Disp separates trays down to a space of only 0.5mm. The speed of the system is really impressive, it is unlike anything I have seen on the market both here and overseas."

The Speed-Disp easily handles 60 trays p/minute as standard but depending on the tray design it can reach speeds of up to 120 trays p/minute. Difficult trays such as plastic clamshell or aluminum trays can be handled without any problems. The machines small footprint (500x500mm) means that it takes up little in-feed space. The pneumatic controls mean that Speed-Disp requires only a signal from an electric valve to cycle the system. denester head changeovers to accommodate different tray sizes are easy and take operators less than a minute.


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Gadget Feeders

The MGS RPP Rotary Pick "N" Place feeder is a vacuum feeder for high speed on-serting of a wide range of products. Sometimes called "Gadget feeders" in industry circles, they are often used to place promotional items such as CD's, cards, fridge magnets, business cards, mailing inserts and many other items onto a production line in printing and mailing applications. It will also apply leaflets to the top or outside of bottles.

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Friction Feeders

Streamfeeder is recognized as a leader in the design and manufacture of Friction Feeders for a variety of applications such as: batch counting and accumulating solutions, product tip-on or affixing, collating, mailing applications, packaging inserting and automation of fulfillment lines. Streamfeeder is recognized for dedication to high quality engineering and manufacturing, as well as a passion for customer service. This dedication has resulted in thousands of patented feeding, collating, and wrapping units installed worldwide. With these machines we serve a wide variety of industries and markets including commercial printers, contract packagers, as well as mailing and fulfillment.
 

Soft Sorta

BBC Technologies Vision-Based Equipment is designed with accuracy, efficiency and simplicity in mind. The Soft Sorter is designed to provide a high speed inline sort and removal of soft fruit. It is the first of its kind in the world and was named one of the Top Ten New Product Winners at the 2005 World Ag Show in Tulare, California.
 

Colour Sorta

BBC Technologies advanced color sorter is able to sort small objects, such as blueberries, olives, cranberries, strawberries and cherries, at a high speed. It is perhaps best known in the North American blueberry industry where it has become and still remains the industry standard. The color sorter has also been tested successfully with cherry tomatoes, peanuts, pistachios, and almonds.
 

Fill by Weight System

The supermarket trend for fresh fruit products packed in clamshells is continuing to grow. The BBC Technologies Fill by Weight System provides high value products such as blueberries, cherries and nuts to be presented in way that not only protects the product in transit, but can be easily adapted to a tamper evident protective sealing system. Whilst the Australian domestic market has permitted volume-based sales in the past the trend is now requiring weight based sales. The BBC Fill by Weight system provides the opportunity to deliver an accurate amount of product without overfilling thus saving up to 30% of the yield. These volume fillers are simple to use and fast and will ensure your product is delivered to the markets faster and safer than ever before!
 

Fresh Tracker

FreshTracker is an innovative quality tracking system that allows the customer to trace the origins and characteristics of individual products from harvesting, processing and packaging, right through to point-of-sale. Contact us for more information about this unique software system.

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